Side Shroud Repair Mounting Pins – KLR650 Gen 1 | Fairing Pin Replacement

Side Shroud Repair Mounting Pins – KLR650 Gen 1. Heavy-duty replacement fairing locating pins designed to permanently repair snapped mounting tabs on first-generation Kawasaki KLR650 side shrouds and coolant overflow panels (1987–2007).

Don’t throw away expensive or hard-to-find factory vintage plastics just because a mounting tab broke off. These replica alignment pins allow you to restore secure, factory-spec mounting points by bonding them directly onto your existing panels.

Produced from premium, high-impact ASA for exceptional automotive-grade UV stability, chemical resistance and structural durability.

Backed by the R3print Moto Lifetime Guarantee. Available in value sets of 2, 4, or 10 pieces. Select your set size below.

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Save your expensive vintage bodywork with a permanent, heavy-duty fairing tab repair solution.

On first-generation Kawasaki KLR650 models, routine maintenance, valve adjustments and tank removals require pulling off the large plastic side shrouds. Over decades of engine heat cycles and heavy single-cylinder “thumper” vibration, the original injection-molded locating pins hidden on the back of these fairings become brittle. A single wrong tug during a service or a light trail spill will instantly snap these pins clean off, leaving your expensive fairing flapping at highway speeds or rattling violently against the fuel tank. Fixing this snapped pin meant trying to melt weak plastic back together, fabricating a crude metal bracket or hunting down rare, expensive discontinued vintage bodywork to replace it all together.

At R3print Moto we produce these replica fairing shroud locating pins using premium, automotive-grade ASA. This engineered repair insert allows you to simply sand down the broken base on your factory panel and bond this rugged new pin directly into place, completely restoring your bike’s secure factory lines and snug grommet engagement. Available in sets of 2, 4, or 10 pieces.

Installation & Bonding Advice
To ensure an indestructible bond between our replacement pin and your vintage Kawasaki fairing panels, we highly recommend cleaning both mating surfaces thoroughly with isopropyl alcohol and using a high-quality structural plastic adhesive. A premium 2-part plastic epoxy or a plastic weld adhesive (like J-B Weld PlasticBonder or structural ABS/ASA cement) works perfectly to cross-link the materials for a permanent, vibration-resistant hold.

Product Details
Make: Kawasaki
Model – Years
– KLR650 Gen 1 – 1987 to 2007
Partnumber: N/A
Schematic: View original placement on the Kawasaki KLR650 – CMSNL Parts Diagram.
Material: ASA (Acrylonitrile Styrene Acrylate). This material is chosen for its excellent resistance to UV, high temperatures (up to 95°C), and chemicals, making it the engineering standard for high-visibility, exterior motorcycle components.
Color: Black
Surface Finish: Lightly textured, similar to the original plastic parts.
Production Method: Additive Manufacturing (3D Printing), using FDM (Fused Deposition Modeling) technology.

Please note: This is a replacement part manufactured by R3print Moto, specifically engineered for compatibility with Kawasaki motorcycles. It is an aftermarket component and not an original equipment manufacturer (OEM) part from Kawasaki.

Customization
We understand every build is unique. If you are looking for a personalized touch or a specific modification to this side shroud repair pin for the KLR650, we can design a custom solution just for you. Get in touch to discuss your project.

Shipping & Availability
This R3print Moto part is made-to-order to ensure the highest quality and a perfect finish. Please allow a production time of 2 – 5 business days.
Shipping times depend on your location and are typically between 3 – 7 business days for Europe and 8 – 15 for UK & North America. Rest of the world 15+ business days.
You will receive a tracking number as soon as your order has shipped.

Returns & Warranty
We stand behind our re-engineered parts. All purchases from R3print Moto come with a Lifetime Guarantee.

Attribution
Original design credit is provided on our Attribution page.